Yokogawa Solution Service and Microwave Chemical to Develop a Small-scale Distributed Chemical Recycling System

Author photo: Shin Kai
ByShin Kai
Category:
Acquisition or Partnership

Yokogawa Solution Service Corporation announced the conclusion of an agreement with Microwave Chemical Co., Ltd. on the joint development of a small-scale distributed chemical recycling system that uses microwave heating. The companies will aim to Chemical Recycling Systemconstruct a small-scale, high-efficiency recycling system by combining Microwave Chemical's high-efficiency plastic decomposition technology with an automation technology that is based on continuous control of the thermal decomposition process, an energy management system (EMS) for the utilization of renewable energy, and an electricity tracking system provided by Yokogawa Solution Service.

Microwave Chemical's PlaWave chemical recycling technology uses microwaves to directly heat discarded plastic and thereby speed up the process of breaking down and processing these materials. This saves energy and is suitable for use on a small scale. Microwave Chemical will develop the core apparatus for the small-scale distributed chemical recycling system, and this will have built-in continuous thermal decomposition functionality for PE, PP, and PS (polystyrene).

Yokogawa Solution Service will investigate measurement methods for monitoring the state of the thermal decomposition process and performing component analysis and estimation in real time. By making use of modeling technology developed by other companies in the Yokogawa Group, Yokogawa Solution Service will aim to automate the continuous control of the thermal decomposition process in this core apparatus, and thereby optimize this process. To enable the carbon neutral recovery of resources by using renewable energy as the power source for this core apparatus, Yokogawa Solution Service will develop and provide an EMS and an electricity tracking system. Via the cloud, data from these systems on the operating status and state of this core apparatus will be continuously acquired and analyzed to make improvements and reduce maintenance costs.

The plan from FY2023 to FY2024 is to develop prototypes that incorporate input on user needs and firm up functions and specifications. In FY2025, a commercial small-scale distributed chemical recycling system will be developed with the aim of commercializing this system the following year.

In parallel with the development of this system, both companies intend to form a consortium with retailers, chemical manufacturers, oil companies, and other organizations that are involved in processes ranging from the recovery and transport of discarded plastic to the refining, repolymerization, and distribution of recycled raw materials. The two companies will also discuss the possible commercialization of this small-scale distributed chemical recycling system.

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