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REHAU Automotive, German automotive supplier and polymer specialist, will exclusively deploy Siemens software products to replace several legacy systems in engineering, manufacturing and quality management. With this decision REHAU becomes one of the first automotive suppliers to implement a company-wide manufacturing execution system (MES) and quality management system (QMS) integrated into a product lifecycle management (PLM) system for product and process digitalization and closed loop manufacturing. REHAU will replace all of its legacy software systems in 15 plants worldwide with the full scope of Siemens’ Manufacturing Operations Management (MOM) portfolio in order to maintain a competitive edge for the on-coming fourth industrial revolution, or Industry 4.0.
Siemens created a special template for the REHAU integrated solution that leverages its full MOM portfolio, including Simatic IT UADM (MES solution), IBS QMS Professional software. The solution also includes Simatic IT Preactor APS, the leading advanced planning and scheduling system for manufacturing, as well as Simatic WinCC, the Siemens standard SCADA / HMI solution, which is seamlessly connected to the shop floor. The solution is then closely integrated into Siemens’ Teamcenter software, the world’s most widely used digital lifecycle management solution, as well as into the ERP system in use at REHAU. This allows for all engineering changes to be immediately available on the shop floor, and for engineering to be integrated into the nonconformance management system through the Active Workspace Client for Teamcenter. This reportedly saves time and improves quality by providing engineers with direct, contextualized access to reported deviations and the as-built documentation.